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Grease is oil held in a controlled structure
Base oil provides most of the lubrication. Thickener forms a sponge-like network that releases oil under motion and retains it when the component rests. Additives address oxidation, rust, wear and load within limits.
A grease must flow enough to reach contact surfaces yet resist being squeezed or thrown away. Temperature, speed, load, seal design and relubrication interval determine whether a general-purpose formulation is appropriate.
Formulation components
| Component | Function | Selection effect |
|---|---|---|
| Base oil | Forms the lubricating film. | Viscosity and mineral/synthetic type affect speed and temperature. |
| Thickener | Retains and releases the base oil. | Controls water resistance, heat and compatibility. |
| Anti-wear additive | Reduces damage under boundary lubrication. | Material and load suitability vary. |
| EP additive | Protects under high contact pressure. | Not needed or suitable for every bearing/material. |
| Corrosion inhibitor | Protects metal in moisture. | Important for exposed chassis applications. |
| Antioxidant | Slows base-oil degradation. | Extends life at elevated temperature. |
| Solid lubricant | Provides emergency film in specialist grease. | Can be unsuitable for rolling/electrical applications. |
NLGI consistency
Consistency is not base-oil viscosity
NLGI grade describes how firm the grease is under a standard worked-penetration test. A common NLGI 2 product has a familiar buttery consistency, but two NLGI 2 greases can use very different oils and additives.
Application delivery
Softer grades pump more readily through long lines and in cold conditions. Firmer products may resist leakage but can channel away from fast contacts. Use the grade specified by the component maker.
Thickener families
| Family | General characteristic | Compatibility warning |
|---|---|---|
| Lithium soap | Widely used balance of mechanical and water performance. | Do not assume every lithium product shares additives or oil. |
| Lithium complex | Often supports higher temperature than simple lithium. | Mixing still requires supplier compatibility confirmation. |
| Calcium/calcium complex | Good water resistance in suitable formulations. | Temperature and pumping properties vary. |
| Calcium sulphonate complex | Strong corrosion and load performance. | May not be interchangeable with simple calcium grease. |
| Polyurea | Long-life/high-temperature potential, common in some motors. | Can be incompatible with other thickeners. |
| Aluminium complex | Adhesion and water resistance in selected uses. | Confirm mixing and material suitability. |
| Bentonite/non-soap | No conventional dropping point. | Base oil can still evaporate or oxidise at heat. |
Base-oil viscosity and bearing speed
Slow, highly loaded contacts generally need thicker oil films than fast, lightly loaded bearings. Excessive viscosity creates drag and heat at high speed; insufficient viscosity allows surface contact under load.
Temperature changes viscosity dramatically. Check the specified viscosity at the relevant test temperature and the component's speed factor rather than choosing by grease firmness or marketing description.
Temperature limits
Dropping point is a laboratory indication of thickener behaviour, not a safe continuous operating temperature. Oxidation, oil separation, seal life and relubrication interval usually set a lower practical limit.
At low temperature, grease can resist motion and fail to reach contacts. At high temperature it may bleed, harden or produce deposits. Specialist wheel bearings, electric motors and exhaust-adjacent mechanisms need their exact product.
Water and corrosion exposure
Water washout tests, corrosion tests and mechanical stability describe different performance. A grease that resists being washed away may still emulsify or allow rust under certain contamination.
Replace damaged boots and seals. Repeatedly pumping grease to displace road water treats the symptom while allowing grit into the joint and contaminated lubricant into the environment.
Where general grease may or may not belong
| Application | Decision | Reason |
|---|---|---|
| Specified chassis nipple | Use approved grade and amount. | Designed for periodic purging/relubrication. |
| Door/bonnet hinge | Use vehicle-approved lubricant sparingly. | General grease can stain trim or attract dirt. |
| Wheel bearing | Use only exact bearing grease specification. | Speed, heat and seal compatibility are critical. |
| CV joint | Use joint-specific supplied grease. | High sliding load needs special additives. |
| Brake slider | Use brake-system-approved lubricant only. | Rubber compatibility and high heat matter. |
| Electrical connector | Use only specified dielectric/contact product. | General grease can insulate or attack seals. |
| Plastic mechanism | Confirm polymer compatibility. | Base oil can swell or craze plastic. |
| Threaded fastener | Do not lubricate unless torque procedure says so. | Friction change alters clamp load. |
Grease compatibility and mixing
Incompatible thickeners can soften until grease leaks out or harden and stop flowing. Even nominally compatible families can contain conflicting base oils and additives. Colour provides no dependable compatibility information.
When changing product, identify the existing grease and consult formal compatibility guidance. Critical bearings may need dismantling, complete cleaning and controlled repacking rather than purging.
Grease-gun cleanliness
Label each gun for one product and keep couplers capped. Wipe the nipple before and after lubrication. A small amount of grit injected under pressure goes directly into the bearing.
Cartridges should be loaded without touching their open end. Do not top up a bulk container with another product or use dirty open brushes that introduce metal and dust.
Correct quantity
| Condition | Effect | Evidence/action |
|---|---|---|
| Under-filled | Contact starves and heat/wear rise. | Follow calculated or specified fill. |
| Over-filled bearing | Churning raises temperature and pressure. | Provide correct free space and purge path. |
| Over-pressurised seal | Seal flips or leaves housing. | Pump slowly and stop at specified indication. |
| Blocked nipple/passages | Pressure rises without reaching bearing. | Do not force; dismantle/clear correctly. |
| One cup does not purge | Universal-joint channel may be blocked. | Investigate instead of adding pressure. |
| Grease continually escapes | Seal, boot or retention has failed. | Repair component. |
Lubrication sequence
- Confirm the component calls for grease and obtain its exact specification.
- Identify existing lubricant and resolve compatibility before mixing.
- Secure the vehicle and access the point without unsafe lifting.
- Inspect boots, seals, play, temperature and damage before lubrication.
- Clean the nipple and dedicated grease-gun coupler.
- Connect squarely and pump slowly by the specified strokes or quantity.
- Observe approved purge points and stop before seal displacement.
- Disconnect without breaking the nipple and refit its cap.
- Remove excess so it cannot reach brakes, belts or the road.
- Record product and service date for future compatibility.
Condition revealed by old grease
Milky grease suggests water contamination; gritty texture indicates abrasive ingress; metallic sparkle can signal wear. Hardened channels show oil loss or oxidation. Treat these as diagnostic evidence rather than hiding them with fresh product.
Burnt odour and darkening can result from heat, but dyes and molybdenum solids also affect colour. Compare against known new grease and component findings.
Material compatibility
Mineral and synthetic base oils can swell certain elastomers. EP additives may react with copper-containing alloys under some conditions. Plastic gears often require synthetic formulations explicitly tested for the polymer.
Paint and interior trim can stain. Apply with a controlled nozzle or small dedicated tool and wipe transfer from handholds and pedals immediately.
Storage and shelf condition
Store sealed within the supplier's temperature and shelf-life guidance. Keep containers upright and clean. Oil separation in storage can be normal within a limit, but severe separation, contamination or unknown age requires supplier advice.
Do not leave a cartridge open in a dusty grease gun indefinitely. Protect labels so the product identity and batch remain traceable.
Common mistakes
- Using colour to identify grease type.
- Calling one product suitable for every bearing and joint.
- Mixing thickeners without compatibility evidence.
- Injecting through a dirty nipple.
- Pumping until a seal visibly bulges.
- Applying general grease to brake sliders or friction surfaces.
- Lubricating fastener threads before a dry torque procedure.
- Using new grease to disguise mechanical play or torn boots.
Safety and environmental handling
Wear gloves suitable for the product and wash exposed skin. High-pressure grease injection through a pinhole in a hose can cause a serious medical emergency; never search for leaks with fingers and seek urgent treatment for injection injury.
Clean floor spills immediately to prevent slips. Keep grease off brake components, tyres, pedals and belts. Collect used material and containers through appropriate waste channels rather than washing them into drains.
Multi-purpose grease FAQs
Q: What is multi-purpose grease?
A: It is a general-use lubricating grease suitable for several specified ordinary applications, not every component.
Q: What does NLGI 2 mean?
A: It indicates worked consistency, not the viscosity of the lubricating base oil.
Q: Can grease be selected by colour?
A: No. Dye colours are not standard indicators of chemistry or compatibility.
Q: Can different greases be mixed?
A: Only with evidence that thickener, base oil and additives are compatible.
Q: Is multi-purpose grease suitable for wheel bearings?
A: Only if it explicitly meets the exact bearing and vehicle specification.
Q: Can it be used on brake caliper sliders?
A: Use only a brake-approved lubricant compatible with the seals and temperature.
Q: Why can over-greasing be harmful?
A: Churning raises heat and pressure can displace seals.
Q: Should grease nipples be cleaned first?
A: Yes, otherwise grit is injected directly into the component.
Q: What does milky old grease indicate?
A: It commonly suggests water contamination and a seal or exposure problem.
Q: Can grease stop a worn joint knocking?
A: It may temporarily quiet it but cannot restore worn or damaged bearing surfaces.
Q: Is dropping point the maximum working temperature?
A: No. Safe continuous temperature is usually lower and depends on the whole formulation.
Q: How should grease be stored?
A: Keep it sealed, labelled, clean and within supplier temperature and shelf-life limits.
Q: What should happen to used grease?
A: Collect and dispose of it through appropriate local waste arrangements.